Sparks

Custom robotic systems

Custom automation

When your process doesn't fit a standard system.

Most robotic systems are sold as product categories: welding, handling, packaging. Some production challenges don’t fit neatly into those boxes. A multi-process cell that welds and then coats. A system that handles awkward parts with non-standard geometry. A process that requires tight integration with existing legacy equipment.

Falkon Automation builds robotic systems for these situations. We work from your process requirements and design a solution around what the application actually needs: not what happens to be in a catalogue.

Close-up of robotic welding process
Our approach

From concept to commissioning—fully managed.

Custom automation projects begin with a thorough assessment of your process. We define system requirements, establish performance criteria, and develop the mechanical and control design before fabrication begins.

Deliverables include concept design with CAD layouts, control architecture, safety evaluation, installation, commissioning, and operator training. Our engineering team remains engaged through acceptance testing and into early production to ensure a smooth handover and reliable performance.

Project Scope

What to expect from a custom automation project.

Automation systems icon
01 Full process review before design begins, no assumptions about what the system should do
02 CAD simulation of robot reach, cycle time and interference zones before any fabrication
03 Electrical and PLC design completed in-house: single point of responsibility throughout
04 Factory acceptance testing before delivery to site
05 Ongoing engineering support after commissioning
Sparks
Start the conversation

Tell us what you're trying to automate.

Custom projects take time to scope properly. The earlier you bring us in, the more options you have. Get in touch to start the process.