Robotic Laser Cladding Systems
Direct Diode, Fibre, Fibre-Coupled and EHLA laser technologies for precision surface restoration and component life extension.
Extend component life, restore worn surfaces, optimise performance.
Laser cladding deposits metallic powder through a focused laser beam, creating a fully fused coating on worn or damaged components.
The process produces a strong metallurgical bond with minimal heat input, which matters for high-value parts that distort easily under conventional welding.
Falkon Automation’s robotic laser cladding systems apply this process with consistent results across long production runs. Servo-controlled positioning maintains precise standoff distance, powder feed rate and travel speed throughout every cycle.
Where laser cladding is used.
- Mining equipment: wear plates, bucket teeth, dragline components
- Oil and gas: drill pipe hardbanding, stabiliser restoration, valve seats
- Industrial machinery: shafts, rolls, bearing seats
- Pumps and impellers for corrosion protection
- Dimensional restoration of worn tooling
Why laser cladding outperforms hard chrome and flame spray.
Custom-Engineered Performance
Laser power: Up to 10KW
Powder feed: Gravity or Dual-channel, variable rate
Cladding width: 3–30mm per pass
Deposition rate: Up to 14 kg/hr depending on alloy
Positioning: Up to 10-axis robotic systems, ±0.05mm precision
Compatible materials: Ferrous, nickel, cobalt, copper-based alloys, carbides, ceramics, etc.
Technical enquiries for laser cladding systems.
Speak with our engineering team about your component wear challenges. We’ll work out whether laser cladding is the right process for your application.
Cladding Capabilities
Direct Diode
Fibre
Fibre Coupled
EHLA
System Specifications
Up to 10-axis Robotic Systems
Off-line programming capabilities
Closed-loop camera control
Pyrometer control
Melt pool monitoring