Process control components
Process control
Precision and repeatability are driven by the right control components.
A robotic system performs only as consistently as the components that govern it. Sensors that drift, PLCs with insufficient I/O capacity, or arc monitoring equipment not matched to the welding process all introduce variability that robot positioning alone cannot resolve.
Falkon Automation supplies process control components for automated systems—from targeted sensor replacement through to complete control architectures for new installations. Every component is selected based on proven performance in our own systems, ensuring reliability, integration, and repeatable results.
What we supply
Control components for automated industrial systems.
- Programmable Logic Controllers (PLCs): Siemens, Allen-Bradley and Mitsubishi platforms for system integration
- Human-machine interfaces (HMI): touchscreen panels for operator control and process monitoring
- Proximity and position sensors: inductive, capacitive and laser sensors for part detection and positioning
- Arc monitoring and weld control: data logging, adaptive control and weld parameter monitoring equipment
- Wire feed units: precision feed systems for MIG and laser cladding applications
- Safety controllers: safety-rated PLC modules for area monitoring and emergency stop circuits
System Integrity
Why control component selection matters.
01
Sensor selection matched to the detection environment: metal shavings, weld spatter and high heat all defeat the wrong sensor
02
PLC I/O capacity sized with growth margin: systems always need more points than the original spec anticipated
03
Fieldbus and communication protocols matched to your existing infrastructure before procurement
04
Safety components rated to the correct SIL/PLd level for the machine risk assessment
Get in touch
Discuss your control requirements.
Whether you’re replacing a failed component or specifying a new control system, get in touch and we’ll help identify the right parts.