Robotic thermal spray systems
Robotic thermal spray
Precision coating application at industrial scale.
Falkon Automation engineers robotic thermal spray systems for precise, repeatable coating of wear-resistant and corrosion-resistant surfaces.
Our systems support:
High Velocity Oxy-Fuel (HVOF),
Atmospheric Plasma Spray (APS),
Electric Arc Spray and
Flame Spray (Wire/Powder) processes,
each matched to specific material and performance requirements.
Thermal spray processes
High Velocity Oxy-Fuel (HVOF), Atmospheric Plasma Spray (APS), Electric Arc Spray and Flame Spray: matched to the application.
- HVOF: hard carbide coatings for extreme abrasion and erosion
- Arc spray: zinc, aluminium and steel alloy coatings for corrosion protection
- Plasma spray: ceramic coatings for thermal barrier and electrical insulation applications
- Flame spray: lower-cost option for less critical surface applications
Process Control
Consistent results where manual spraying falls short.
01
Standoff distance maintained ±2mm throughout the full spray path
02
Coating thickness within ±10% across complex geometries
03
Reduced overspray and material waste versus manual application
04
Automated masking capability for partial-surface coating
05
Full process data logging for quality records and batch traceability
System capability
Engineered for your coating requirements.
- Compatible processes: High Velocity Oxy-Fuel (HVOF), Atmospheric Plasma Spray (APS), Electric Arc Spray, Flame Spray (Wire/Powder)
- Automated gun manipulation and part handling
- Integrated spray booth with extraction
- Recipe-driven process control
Get in touch
Discuss your coating application requirements.
Our team can review your current spray process and identify where automation will deliver consistent quality improvements.
Thermal Spray Capabilities
- HVOF: hard carbide coatings for extreme abrasion and erosion
- Arc spray: zinc, aluminium and steel alloy coatings for corrosion protection
- Plasma spray: ceramic coatings for thermal barrier and electrical insulation applications
- Flame spray: lower-cost option for less critical surface applications
System Specifications
Multi-Axis Robotic System
Automatic Tool Changing
Automatic Material Handling