Welding consumables
Welding consumables
Consumables matched to your robotic welding system.
Consumable quality in robotic welding is a process variable. An undersized contact tip introduces arc instability. The wrong liner creates feed resistance the robot’s wire drive has to fight. Premature tip failure stops the cell and requires manual intervention.
Falkon Automation supplies contact tips, liners, gas diffusers and nozzles selected for compatibility with high-duty-cycle robotic torches in demanding industrial environments.
What we supply
Contact tips, liners, nozzles and diffusers.
- Contact tips: copper and chrome-copper grades for extended tip life at high amperages
- Wire liners: conduit liners for steel and aluminium wire, various lengths
- Gas diffusers: brass and copper diffusers for standard torch configurations
- Gas nozzles: cylindrical and tapered profiles for different joint access requirements
- Neck assemblies: swan necks and fixed-neck options for robotic torch configurations
Reliability
Running consumables to their full service life.
01
Correct tip-to-wire diameter clearance: 0.1–0.15mm oversize for steel, 0.2mm for aluminium
02
Liner cleanliness and correct installation prevents the most common wire feed problems
03
Regular nozzle replacement prevents spatter bridging that causes arc shorts
04
Matching consumables to your torch brand eliminates sizing and thread incompatibilities
Get in touch
Tell us your torch make and process requirements.
We’ll supply consumables that match your torch configuration and duty cycle. Contact us for pricing and stock availability.